YASA beats own power density record pushing electric motor to 59kW/kg benchmark

47 pointsposted 8 hours ago
by breve

32 Comments

pinkmuffinere

5 hours ago

> The motor’s performance on the dyno has exceeded even our most optimistic simulations

Not to take away from the exciting achievement, but I always found comments like this kindof unusual. Really, it exceeded even your _most optimistic_ simulations? If the high end of your simulated performance was below what you actually measured, I am worried that your simulation is seriously neglecting something. I used to work in decent depth with three phase bldc motors, so I feel I can say with some authority that these things _can_ be simulated, and while real world data is hard to exactly predict, getting something outside of the predicted range would generally be interpreted as a sign that your simulation isn't so good. But maybe this is just marketing-speak, and their simulations are actually totally fine.

watersb

4 minutes ago

> I used to work in decent depth with three phase bldc motors, so I feel I can say with some authority that these things _can_ be simulated

If I take it literally versus hyperbole and excitement, could there be uncertainty coming from the drive train design choices, system integration details?

jacquesm

5 hours ago

> and while real world data is hard to exactly predict, getting something outside of the predicted range would generally be interpreted as a sign that your simulation isn't so good

Either that, or your measurements are inaccurate.

bouchard

3 hours ago

Depends if you make overly conservative assumptions in your modeling...

Dylan16807

2 hours ago

If you have simulations with varying levels of optimism, but all of them were too conservative, then you screwed up.

bouchard

2 hours ago

Meh, depends what's the goal. Exceeding predicted performance is not a screw up, it's just providing a minimum guaranteed performance aka playing it safe (under promise, over deliver).

Also, we don't know by how much the most optimistic predicions were exceeded.

Makes for nice marketing ;)

dmitrygr

5 hours ago

+1

I suspect that the marketing guy's eyes glazed over when the engineers tried to explain confidence intervals to him. He demanded a simple figure. They gave him the median projected value to make him go away. The tested value was above median projection and thus you get this wordspew.

yunnpp

4 hours ago

> Make him go away

Spoken like a true engineer.

Animats

5 hours ago

"short-term peak rating"

Short-term peak ratings for electric motors are always huge. You can put in higher voltages up to arc-over. More interesting is sustained output. 1 minute, 10 minutes, 1 hour, continuous duty. That's all about how well it can get rid of heat.

That's why electric motors have a "temperature rise" number on the data plate. That's the steady-state temperature increase from a cold start when run continuously at rated power.

pinkmuffinere

5 hours ago

To be fair, in some applications the short-term peak rating is an important metric in its own right. For example, robotics applications frequently will have high peak load, but much lower steady state load. Eg, a jumping robot will briefly need a ton of force when pushing against the ground and when landing, but in the middle there it won't be applying such high loads. Likewise for bringing appendages up to speed, or accelerating a car to some speed, etc.

edit: After looking at your account, I see you are John Nagle, and I worry that I am confidently-incorrect here, lol. I'll leave the comment as-is because it is still my genuine belief, but feel free to correct me if I'm totally off!

Animats

2 hours ago

There's a series of limitations on peak motor torque. Motors usually hit the thermal limits first, but here are some of the other limits:

A big problem with older permanent magnet motors was that too much current could produce a field strong enough to demagnetize the magnets. Supposedly this is is less of an issue in the cobalt-neodymium magnet era, because the coercivity of those alloys is so high.

Then there's finding a pulsed current source to power the windings. Ultracapacitors are good for that.

Then there's finding big enough semiconductors to switch the thing. This, too, has become much easier. It's amazing how much current you can put through modern power MOSFETs.

Then there are mechanical limitations. At some point, something is going to bend from sheer torque. At some point below that, the windings will distort a little on each cycle and wear out.

Applications for this include railguns, catapults, and electrically launched rollercoasters. Interestingly, they're all linear motors.

(I haven't looked at this since the 1990s. The components needed are now far better and more available. Mostly as a spinoff of the electric car industry.)

knob

3 hours ago

I always remember the cool falling bodies animation Animats had in /.

Orbit_Of_Pluto

5 hours ago

In the press release, they mention 350-400 kW continuous power. The motor weight is given as 12.7kg so this translates to 27.6-31.5 kW/kg (16.76-19.2 hp/lb) continuous power.

rcpt

4 hours ago

It's just amazing how over the past 10 years it's like the whole world rediscovered electricity.

epistasis

4 hours ago

What always shocked me were the number of tech-oriented people that were are not aware of the tremendous progress in lithium ion batteries. And not just in the cost, performance, and reduction in materials needed. Production capacity grows by 10x in a mere five years. We were at 1.2TWh of production in 2024, and will be at ~20TWh in 2030. When batteries are eventually recycled, they get recycled into a higher power capacity than went in because recovery of materials is high and gains in production are even higher.

The global average cost of solar panels is $90/kW. With high tariffs, it's $150/kW in India and $270/kW in the US. Raising tariffs is something like 6 months of price drops. (Meanwhile installed, it costs $500-$3000 on residential properties...)

Solar and storage are some of the most impressive technologies of the past century, and so many people are sleeping on the huge changes it will have.

2Gkashmiri

2 hours ago

Right now in India, a 3kWh solar on grid system costs after subsidty a whopping USD $650 OR INR60000.00

The on grid includes panels On grid inverter Wiring Instslation and earthing

username223

3 hours ago

> The global average cost of solar panels is $90/kW.

I don't remember where I read about it first, but the fact that Pakistan is installing gigawatts of solar panels per year made me smile. It's not a coordinated effort, either; people choosing between (1) relying on janky transmission lines, (2) feeding a diesel generator, and (3) buying a rectangle that creates electricity and a cheap battery tend to choose option 3.

faizan-ali

2 hours ago

Unfortunately this means the government is going bankrupt keeping power generation online for non-solar/evening only users.

stavros

4 hours ago

And yet my VTC-6 are still the same capacity as five years ago :(

epistasis

3 hours ago

hah, well it appears that the capacity may be part of the standardization for that?

stavros

3 hours ago

Oh I'd really hope not, who wouldn't want higher capacity 18650 cells? Maybe they wouldn't be VTC-6, but those are the highest capacity cells I've managed to find!

AdrianB1

4 hours ago

I think these days the solar panels and even batteries are quite cheap, but the equipment needed build a hybrid system for a house is still a mess. One can find the right inverter, but not a good match for the battery, the backup/switching system that needs to match, DC fuse boxes, especially for European systems that are 230V and sometimes 3-phase, the progress is not good enough even if the problem is simple enough.

shadyfroyo

4 hours ago

High power high voltage switching ICs have caught up.

imoverclocked

5 hours ago

In the low-tens of kg, I have to wonder if we will just start mass-producing a single motor and just change the driving electronics for different vehicles/applications. Eg: De-rating this motor via driving electronics for aviation to only produce 200hp would be interesting for experimental designs.

jacquesm

5 hours ago

Then you could use a smaller motor which would be lighter (important for aviation) and likely cheaper.

imoverclocked

2 hours ago

Looking at the whole system might reveal a different answer though.

abdullahkhalids

5 hours ago

Is there a chart or table somewhere for this benchmark, so one can compare the performance of many different available motors?

stx5

an hour ago

Is this from a lab or a production unit? Because if it's just lab results, they don't really mean anything.

AdrianB1

4 hours ago

The weight and form factor looks excellent for small propeller planes. Yes, batteries are heavy, but the lightweight of the motor makes room for more batteries.

A typical Rotax 912 with accessories goes over 55 kg for 80 HP max and ~ 60 HP cruise. The 100 HP/75 HP version is around 65 kg. The same continuous power with this technology looks like a 5 kg motor and 60 kg of batteries for a direct replacement, if we consider the regular fuel tanks of 50-100 kg on some planes (I used to fly a plane that took 140 liters of fuel with a 100 HP Rotax, but it was modified) then there is enough battery for a flight school needs.

aidenn0

4 hours ago

At what point can we just return to 1990s wheel sizes, add the motor to the wheel, and have the same unsprung mass as we have with today's gigantic wheels?

bruce511

an hour ago

Putting the motor in the wheel does have some performance and space advantages. It is being done in some vehicles today.

However it does have some limitations as well. For the "general case" it may not be ideal.

Top of the list is protection. The motor is an expensive part, the wheel is an exposed part - bumping a curb for example could get expensive quickly.

Cooling is also an issue. In-wheel motors suggest air cooling, whereas a bigger (single) motor can be liquid cooled.

Currently in wheel motors end up being quite a bit more expensive (because 4 motors not 1).

On paper, in-wheel motors save space, allow for concepts like "4 wheel drive with different lock", save weight and cleaner design (no drive shafts etc), but it's not clear that the end product is better for "every day" users.